A zero clearance insert has no clearance around the blade, and should only be used when the blade is perpendicular to the table. I think I could work around this problem, if necessary, with a 3D printed version by simply making the insert a little thinner near where the slot will be. Raise the blade until it cuts through the zero-clearance plate. All the safety mechanism in the world are a poor substitute for proper technique. I've been making these for almost 20 years, since my first shop saw was one that no one made inserts for. Table Saw Dado/Molding Head Insert 9-22272. Mitre cuts are made with the mitre gauge and need to have the fence moved away so it doesn't interfere while cutting. A zero-clearance plate is simply a piece of material that is cut to the same size, shape, and thickness of the standard throat plate. For example, hole diameters are often (for me, anyway) a little smaller than I specified. If there are any, see if you can mimic them on the underside of your zero clearance insert to make a snug fit. When I cut the slot in my "store-bought" insert, I had to dangerously hand-lower the insert to get the slot started. The Bolt! I have made lots of them basically using the same technique. The Spruce Crafts uses cookies to provide you with a great user experience. If your using both Regular Saw Blade & Dado Set, you will need 2 Zero Clearances Inserts. The board will keep the insert in place while the zero clearance kerf is being cut.
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